Case Study 1: Efficiency & Cost Savings – Gearbox OEM

  • Client: Leading Gearbox Manufacturer
  • Challenge: Quoting & drawing cycle consumed days, high dependency on design team, errors added hidden costs.
  • Solution: CAD Configurator with auto-BOM, instant 2D/3D drawings, and guided product selection.
  • Impact:
    RFQ cycle reduced from 4 days → <1 hour
    ~23,000 man-hours/year saved, enabling 10 engineers to focus on NPD
    90–95% faster quoting, error reduction by ~98%
  • Outcome for Management: Significant operational cost saving and faster response to customers, strengthening competitiveness.

Case Study 2: Scalability & Future Business Growth

  • Client: Coupling & Gearbox OEM
  • Challenge: Managing thousands of product variants manually limited inquiry handling and slowed scaling.
  • Solution: Configurator automated variant design, BOM, and datasheet generation in minutes.
  • Impact:
    Engineering touch reduced by 98%
    Sales/design bandwidth freed by 70–80%
    Inquiries handled 2X capacity without extra manpower
  • Outcome for Management: Business scaled without increasing headcount, creating room for new product launches & market expansion.

Case Study 3: Specialization & Customization – Geared Motor OEM

  • Client: Global Geared Motor OEM
  • Challenge: Customer-specific customization requests caused repeated rework, lowering efficiency and customer confidence.
  • Solution: Added specialized features in configurator for custom gear ratios, motor mountings, and tailored outputs.
  • Impact:
    First-time-right design accuracy improved from 70% → 99%+
    Custom requests delivered in minutes instead of weeks
    Rework & revisions nearly eliminated
  • Outcome for Management: Configurator evolved into a strategic sales tool, enabling faster customization, stronger customer trust, and premium positioning in global markets.

Faster Quotes for Gearboxes

  • Client: Top Gearbox OEM, India & Abroad
  • Outcome: Quote cycle reduced from 4 days → 1 hours
  • KPI: Quote time -90-95%, Error rate -98%, STEP export in 2-4 min
  • Excerpt: By implementing CAD configurator with auto BOM and instant 2D/3D outputs, this OEM dramatically shortened RFQ turnaround and improved accuracy.
  • Entire product Single Model, Drawing / Product family.

Coupling Variants Engineering Load Reduction

  • Client: Top Coupling OEM, India & Abroad
  • Outcome: Engineering hours saved 98% per RFQ
  • KPI: Engineering touch -98%, BOM auto generated, DWG in 2-4 min
  • Excerpt: Automation of variant handling reduced repetitive design effort, freeing engineers to focus on innovation.
  • Entire product Single Model, Drawing / Product family.

Geared motor Accuracy Gains

  • Client: Global Geared motor OEM & Abroad
  • Outcome: First time right drawings improved from 70% → 99%+
  • KPI: Accuracy 99%+, Drawings in minutes
  • Excerpt: CAD configurator ensured first-time-right designs, reducing rework and increasing customer confidence.
  • Entire product Single Model, Drawing / Product family.

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